光伏焊带智能一体机-ATL-801(A圆线/B扁线)

组成部分：

      1、放线架三选一（双线主动放线架/双线拉丝机/双线被动放线架）

      放线部分:采用顶心式结构。放线架精密加工，使用高精度的推力结构轴承，放线不抖动，运行稳定，无噪音。恒张力控制，兼容DN400/DN500型线盘。

Wire laying part: adopts a top center structure. The pay off rack isprecision machined and uses high-precision thrust structurebearings, The pay off does not shake, runs stably, and has nonoise.constant tension control, compatible with DN400yDN500type spools.

      2、压延机（分段压延）

      压延轧辊龙门采用一体式加工方式精度可靠，动力部分由伺服电机控制轧驱动，轧辊辊面材质采用陶瓷材料，具有硬度高、热量小使用寿命长等特点，该机通过测径仪通讯自动调节设定线厚，

The rolling mill gantry adopts an integrated processing method withreliable accuracy. The power part is controlled by a servo motor to drivethe rolling mil. The rolling mill surface material is made of ceramicmaterial, which has the characteristics of high hardness, low heat, and longservice life, The machine automatically adjusts the set line thicknessthrough communication with a caliper.

      3、感应退火机

      感应退火加热速度快，可以在短时间内使铜线达到退火所需的温度，能实现非接触式加热，避免了与铜线直接接触可能带来的表面损伤等问题，且加热更为均匀，温度控制精度更高。

Induction annealing has a fast heating speed and can quickly reach the required annealing temperature forcopper wire. it can achieve non-contact heating, avoiding surface damage caused by direct contact withcopper wire, and heating is more uniform with higher temperature control accuracy.

      4、涂锡机

       涂锡机机架采用龙门加工而成，水平垂直保证涂锡时线不抖动。优点:

      4.1.自动刮锡灰。

      4.2.独立升降式锡炉可快速更换。锡炉内胆材质为钛合金制作,

      4.3.弹匣式储锡自动加锡机构，加锡防盗机构。

      4.4.采用ATL自研开模的高密度风,嘴对铜线散热。

      4.5.涂锡穿线自动升降，操作员穿线时不用登高作业，避免登高安全隐思。

The tin coating machine frame is made of gantry processing, ensuring thatthe line does not shake horizontally and vertically duning tin coating.advantage:

1. Automatic scraping of tin dust.2. The independent lifting tin furnace can be quickly replaced. The innerlining material of the tin fumace is made of titanium alloy.3, Magazine type automatic tin storage mechanism and tin anti-theftmechanism.4. Adopting ATL's self-developed high-density air nozzle for copper wireheat dissipation.5. The automatic lifting and lowering of tin coating threading eliminatesthe need for operators to work at heights during threading, thus avoidingpotential safety hazards.

      5、801收线部分采用轴排左右轴自动换盘

      5.1、换盘过程中左右收线轴独立控制运行，在换盘过程中左轴工作，右轴在起点待命，左轴无需回起烧点，每轴焊带的米数差别小于2米。

      5.1 During the disc replacementprocess, the left and right spools areindependently controlled to operate.The left axis works while the right axis ison standby at the starting point. The leftaxis does not need to return to thewinding point, and the difference in thenumber of welded strips between eachaxis is less than 2 meters,

      5.2、轴排收线更好的兼容圆线及扁线。

      5.2  Axial cable winding is morecompatible with round and flatwires.

      5.3、每做满一轴焊带自动回一次原点，消除丝杆间隙，发挥更高精度，另外一轴工作一轴休息延长机器使用寿命。

      5.3  Every time the welding strip is fullywelded, it automatically returns to theorigin, eliminating the gap betweenthe screws and achieving higherprecision. In addition, the machine'sservice life is extended by working onone axis and resting on the other axis.

      5.4、采用弹性中心锥定位收线轴，两端面夹紧的方式固定收线轴运行更稳定。

      5.4. The use of an elastic centercone to position the spool andclamp it at both ends ensuresmore stable operation.

      5.5、收线主机自动换盘、自动装空盘、自动卸满盘、自动摆盘、可扩展机械手 +AGV。

      5.5. The receiving host has automatic discreplacement, automatic empty disc loading.automatic full disc unloading, automatic discplacement, and an expandable roboticamm+AGV.AGV.

      5.6、人机操作屏可存储 50种(可扩展)工艺生产数据，切换产品可直接点击已存储在内的程序编号，做到快速切换，降低人工操作难度，人员上手快。

      5.6.The human-machine operation screen can store 50types of (expandable) process production data. Toswitch products, you can directly click on the storedprogram number, achieving quick switching andreducing the difficulty of manual operation, making iteasy for personnel to get started quickly.